Rough-In Inspections: Pass on First Try

Rough-in inspections cover all the systems that go inside your walls before they're covered. This is typically three separate inspections: electrical, plumbing, and HVAC.

Get these right and you'll never have to cut open finished walls. Fail them and you're looking at days of delays, hundreds in re-inspection fees, and the stress of torn-apart work.

When to Schedule

Timing: After rough-in work is complete but BEFORE insulation or wall covering

⚠️Critical Sequence

You must follow this exact sequence. Skip a step and you'll fail automatically:

  1. Framing inspection passed
  2. All electrical, plumbing, and HVAC rough-in complete
  3. No insulation installed yet
  4. No drywall installed

Calling rough-in inspection after installing insulation or drywall = automatic failure.

Notice required: 24-48 hours for each inspection

Can they be combined? Many jurisdictions allow you to schedule "rough-in" as one visit covering all three trades. Ask your building department. This can save days and reduces scheduling headaches.

💡Optimal Inspection Order

Schedule electrical first. It's usually the quickest to fix if there are issues.

Then plumbing. Then HVAC last.

If you fail HVAC and need to adjust ductwork, it won't affect the other trades. But if you fail electrical first, fixing wire routes might disrupt plumbing or ductwork.

Weather: These are all interior inspections, so weather rarely delays them.

What the Electrical Inspector Checks

Service and Panel

Service size:

Main panel:

Grounding:

Branch Circuits

AFCI protection (NEC 210.12):

GFCI protection (NEC 210.8):

Kitchen circuits:

Bathroom circuits:

Wiring Methods

Cable type and size:

Cable protection (NEC 334.15):

Proper routing:

Boxes (NEC 314.20):

Receptacle Placement

General rooms (NEC 210.52):

Kitchen (NEC 210.52(C)):

Bathrooms (NEC 210.52(D)):

Garage (NEC 210.52(G)):

Outdoor (NEC 210.52(E)):

Lighting and Switching

Required lighting outlets (NEC 210.70):

Switching:

Special Requirements

Smoke and CO detectors (IRC R314, R315):

Arc-Fault Circuit Interrupters:

Dedicated circuits:

What the Plumbing Inspector Checks

Water Supply

Pipe sizing:

Pipe materials:

Water hammer arrestors:

Support and protection:

Pipe insulation:

Drain, Waste, and Vent (DWV)

Drain pipe sizing (IRC Table P3004.1):

Slope (IRC P3005.3):

Venting (IRC P3104-P3111):

Wet venting (if used):

Cleanouts:

DWV support:

Fixture Rough-In

Toilet:

Shower/Tub:

Sinks:

Dishwasher/disposal:

Water Heater

Location:

Connections planned:

Special Items

Shower pan test (IRC P2709):

Gas piping (if applicable):

What the HVAC Inspector Checks

Equipment Placement

Furnace/air handler:

Air conditioning condenser:

Water heater (sometimes under HVAC inspection):

Ductwork

Sizing:

Materials and construction:

Insulation (IRC N1103.3.3):

Return air:

Supply registers:

Combustion and Ventilation

Combustion air (if fuel-fired equipment):

Venting (fuel-fired):

Draft hood clearances:

Exhaust Ventilation

Bathroom exhaust:

Kitchen exhaust:

Dryer vent:

Refrigerant Lines (if applicable)

Line set installation:

Condensate drain:

Before the Inspector Arrives

Walk your work 48 hours before each inspection. Fix issues now, not during the inspection.

Electrical Rough-In

Electrical Rough-In Checklist

Plumbing Rough-In

⚠️Warning

The shower pan flood test is non-negotiable. If you haven't done a 24-hour flood test with documented results, you will fail.

Do not tile before testing. Once tile is installed, fixing a failed test costs $2,000-$5,000 instead of $200-$500.

Plumbing Rough-In Checklist

HVAC Rough-In

HVAC Rough-In Checklist

General Preparation

General Inspection Preparation

Top 10 Electrical Failures

These are the most common reasons owner-builders fail electrical rough-in. Know them. Fix them before the inspector arrives.

Top 10 Electrical Inspection Failures
FailureCodeHow to FixRe-Inspect TimeCost
**1. Missing AFCI or GFCI Protection**<br/>Standard breakers used instead of required AFCI or GFCINEC 210.12<br/>NEC 210.8Replace standard breakers with AFCI/GFCI types1-3 days$150-$500
**2. Improper Box Fill**<br/>Too many wires in electrical boxNEC 314.16Install larger box or reduce number of wires2-4 days$200-$600
**3. Wire Size Doesn't Match Breaker**<br/>14 AWG wire on 20 amp breakerNEC 240.4Downgrade breaker to 15A or rewire with 12 AWG2-5 days$50-$800+
**4. Receptacles Too Far Apart**<br/>More than 12' between receptaclesNEC 210.52Add additional receptacles2-4 days$200-$500
**5. Missing Protection Plates**<br/>Wires within 1-1/4" of stud edge without steel platesNEC 334.15(B)Install steel nail plates over vulnerable wiring1-2 days$50-$150
**6. Improper Grounding/Bonding**<br/>Missing grounding electrode, no metal system bondingNEC 250Install ground rods, bond water and gas lines2-4 days$300-$800
**7. Boxes Not Flush**<br/>Boxes recessed or protruding from finished wall planeNEC 314.20Add box extenders or remount boxes2-3 days$100-$400
**8. Missing Cable Support**<br/>Cables not stapled within 12" of boxes or every 4.5'NEC 334.30Add staples at required intervals1-2 days$100-$300
**9. Improper Kitchen Circuits**<br/>Missing two 20A small appliance circuits or GFCI protectionNEC 210.52(B)Add required circuits, install GFCI protection3-5 days$400-$1,200
**10. Double-Tapped Breakers**<br/>Two wires on single breaker not rated for double tapNEC 110.14(A)Install additional breaker or use rated breaker1-2 days$50-$200
⚠️Warning

This is the single most common electrical failure. Inspectors check this first.

AFCI breakers are required on virtually all 15/20 amp circuits in living areas. GFCI is required in bathrooms, kitchens, garages, outdoors, and within 6' of sinks.

If you installed standard breakers instead, you will fail. Period.

Top 10 Plumbing Failures

Plumbing failures are expensive. Improper venting can cost $1,000-$4,000 to fix after walls are up.

Top 10 Plumbing Inspection Failures
FailureCodeHow to FixRe-Inspect TimeCost
**1. Improper Drain Slope**<br/>Drains don't slope properly or have sags/belliesIRC P3005.3Re-pipe sections with improper slope (min 1/4" per foot)3-7 days$500-$2,000
**2. Improper or Missing Venting**<br/>Fixtures not vented, or vent pipe too smallIRC P3104-P3111Install proper venting system5-10 days$1,000-$4,000
**3. Shower Pan Leak**<br/>Pan doesn't pass 24-hour flood testIRC P2709Find and repair leak in pan liner3-7 days + 24hr retest$500-$3,000
**4. Undersized Drain Pipe**<br/>Drain pipe too small for fixture loadIRC Table P3004.1Replace with properly sized pipe3-7 days$600-$2,500
**5. Water Pipe Too Close to Stud Edge**<br/>Pipe within 1-1/2" without protection plateIRC P2603Install steel plates over vulnerable pipe1-2 days$50-$200
**6. Missing Cleanouts**<br/>No cleanouts at required locationsIRC P3005.2Install cleanouts at base of stacks and direction changes2-4 days$300-$800
**7. Improper Pipe Support**<br/>Pipes not supported at code intervalsIRC Table P2605.1Add supports (every 4' horizontal, every floor vertical)1-3 days$200-$500
**8. Missing Water Hammer Arrestors**<br/>No arrestors at quick-closing valvesIRC P2903.5Install arrestors at washing machine and dishwasher2-4 days$200-$500
**9. Gas Line Pressure Test Failure**<br/>Gas piping doesn't hold pressureVariousFind and repair leak, retest (15 psi for 15 min)2-5 days$300-$1,500
**10. Vent Termination Issues**<br/>Vent too close to windows/doors/openingsIRC P3103.7Extend or relocate vent (10' from windows, 3' above roof)3-5 days$400-$1,200
⚠️Warning

Failure #3 (shower pan leak) costs $500 to fix before tile, $2,000-$5,000 after tile is installed.

Test procedure: Fill pan to dam height (2" above curb), mark water level, wait 24 hours. ANY water loss = failure.

Document with photos and timestamps. Inspector may require proof of 24-hour test.

Top 5 HVAC Failures

HVAC is often inspected with plumbing. The most common failures involve ductwork sealing and exhaust venting.

Top 5 HVAC Inspection Failures
FailureCodeHow to FixRe-Inspect TimeCost
**1. Inadequate Combustion Air**<br/>Not enough combustion air for fuel-fired equipmentIRC M1701-M1705Add or enlarge combustion air openings3-5 days$400-$1,200
**2. Ductwork Not Sealed**<br/>Duct joints not sealed with mastic or foil tapeIRC N1103.3.3Seal all duct joints (not cloth duct tape)2-4 days$300-$800
**3. Insufficient Duct Insulation**<br/>Ducts in unconditioned spaces not insulatedIRC N1103.3.3Add insulation to meet R-value (typically R-8)2-4 days$400-$1,200
**4. Exhaust Not Vented to Exterior**<br/>Bath/kitchen exhaust vented to attic or soffitIRC M1502.3Extend vent to proper exterior termination3-5 days$300-$800
**5. Dryer Vent Too Long or Wrong Material**<br/>Exceeds 25' or uses vinyl flex ductIRC M1502.4.4Shorten run or use rigid metal duct2-4 days$200-$600
⚠️Warning

Regular cloth "duct tape" is specifically prohibited by code for sealing ductwork.

Use mastic (goopy paste) or foil tape with aluminum backing. These create air-tight seals that won't fail over time.

Cloth duct tape dries out and falls off within 2-3 years. Automatic failure.

If You Fail

ℹ️Important Information

Rough-in failures are common, even for experienced builders. They're usually straightforward to fix.

Most owner-builders experience at least one failure across all three trades (electrical, plumbing, HVAC). It's part of the learning process.

Get Specific Details

When the inspector writes up failures, ask for:

Take notes. Take photos of what the inspector is pointing out.

Make ALL Corrections

Don't just fix the items the inspector pointed out.

Walk through and fix anything similar throughout the entire house. If inspector caught one missing steel plate, check every wire run. If one drain has improper slope, verify all drains.

Inspectors don't catch everything on first pass. Fix everything in the same category to avoid multiple re-inspections.

Re-Inspection Timeline

Most jurisdictions schedule rough-in re-inspections within 2-4 days after you call.

Some charge re-inspection fees ($50-$150 per trade). Check with your building department.

Multiple Trades Failed?

If you failed electrical and plumbing, fix both before calling for re-inspection.

Some jurisdictions will re-inspect all trades at once. Others require separate calls. Ask when scheduling.

Cost of Delay

Every week rough-in inspections are delayed costs you money:

Cost of Delay per Week
Cost CategoryWeekly Impact
Construction loan interest$100-$200
Subcontractor delays (insulation, drywall can't start)$200-$500
Cascade delays (all remaining phases pushed back)$300-$800
Weather exposure (house open longer)Risk of damage
**Total Weekly Cost****$1,000-$2,500+**

Pass on first try by being thorough. One hour of prep work can save you $1,000+ in delays.

Final Checklist: Ready for Rough-In?

Use this comprehensive checklist to verify you're ready before scheduling inspections.

Electrical Inspection Ready

Plumbing Inspection Ready

HVAC Inspection Ready

General Inspection Preparation

Pro Tips

💡Pro Tip

Before calling the inspector:

  • Test all GFCI outlets (push test button, should trip)
  • Verify all circuits connected and properly labeled at panel
  • Check duct sealing throughout (run your hand along joints)
  • Verify shower pan passed full 24-hour test with documentation

Catch your own failures before the inspector does.

💡Pro Tip

Take photos of:

  • All pipe and wire routing (before insulation covers)
  • All duct sealing and insulation
  • Shower pan flood test (before, during with water level marked, and after)
  • All exhaust vent terminations
  • Any unusual framing conditions

If inspector questions something 6 months later, you have proof. Photos also help you if you need to find a wire or pipe later.

Optimal Inspection Scheduling Order

If doing separate inspections rather than combined rough-in:

1

1. Electrical

Fastest fixes typically. Wire routes, boxes, and breakers are relatively easy to adjust before insulation.
2

2. Plumbing

Moderate complexity fixes. Pipe adjustments are harder than electrical but easier than ductwork.
3

3. HVAC Last

Slowest fixes, most dependent on other systems. If you fail and need to adjust ductwork, it won't disrupt electrical or plumbing already passed.

Required Test Documentation

Have these test results documented and ready to show inspector:

No documentation = may have to retest with inspector present (delays and additional fees).

💡Pro Tip

Use painter's tape or spray paint to mark:

  • GFCI circuits at panel (so inspector can easily verify)
  • AFCI circuits at panel
  • Vent termination locations
  • Cleanout locations

This shows attention to detail and makes inspector's job easier. Happy inspector = thorough but fair inspection.

Regional Variations

Code requirements vary by climate and seismic zone. Know your area's special requirements.

Regional Climate Requirements
Climate/ZoneAdditional Requirements
**Cold Climates**<br/>(Northern states, high elevation)• Pipe insulation in exterior walls<br/>• Heat tape in vulnerable locations<br/>• Frost-proof hose bibs required<br/>• Enhanced attic insulation on ductwork
**Hot/Humid Climates**<br/>(Southeast, Gulf Coast)• Refrigerant line insulation (condensation prevention)<br/>• Condensate drain provisions (primary + secondary)<br/>• Dehumidification provisions<br/>• Mold-resistant materials in moisture-prone areas
**High Wind/Seismic Zones**<br/>(Coastal, earthquake zones)• Hurricane straps/clips on roof framing<br/>• Gas line flexible connections<br/>• Seismic bracing for water heater<br/>• Enhanced foundation anchor bolts

Final Thoughts

Rough-in inspections are critical checkpoints in your build. They verify that hidden systems are installed correctly before they're covered up. Take them seriously, prepare thoroughly, and don't hesitate to ask questions.

A good relationship with your inspector makes the entire process smoother. They're there to ensure your house is safe and code-compliant - that benefits everyone.

Next steps: After passing rough-in inspections, you'll move on to insulation and drywall. Check out our Insulation Inspection Guide for what comes next