Material Lead Times: Order Before You Need It
Nothing stops a build faster than waiting for materials that should have been ordered months ago. I've seen entire projects shut down for 6-12 weeks waiting for windows or cabinets that weren't ordered in time.
Material lead times are one of the most common scheduling mistakes owner-builders make. This guide will help you order everything at the right time.
Why Lead Times Matter
Real Example: Window Delay
Timeline:
- Week 10: Framing starts, owner-builder realizes windows needed
- Week 10: Orders windows (12-week lead time)
- Week 14: Framing complete, ready for windows
- Week 22: Windows finally arrive
- 8-week delay waiting for windows
Cost of delay:
- Construction loan interest (8 weeks): $3,000-4,000
- Temporary housing (8 weeks): $4,000-6,000
- Can't dry in building (weather damage risk)
- Subcontractors rescheduling delays
- Total cost: $7,000-10,000
Could have been avoided: Order windows 3 months before framing starts
Real Example: Cabinet Delay
Timeline:
- Week 24: Drywall done, ready for cabinets
- Week 24: Orders cabinets (10-week lead time)
- Week 34: Cabinets arrive
- 10-week delay
Cascade effect:
- Can't template countertops (need cabinets first)
- Can't finish kitchen plumbing (need sink/faucet after counters)
- Can't finish kitchen electrical (outlets reference cabinets)
- Can't finish flooring (doing kitchen last)
- Total delay: 12-14 weeks (cabinet wait + downstream)
Cost: $12,000-18,000 in carrying costs
Could have been avoided: Order cabinets 3-4 months before drywall completes
Long Lead Time Items (Order Early)
Windows and Exterior Doors (6-16 weeks)
Typical lead time: 8-12 weeks Range: 6 weeks (stock sizes) to 16+ weeks (custom)
When to order: 3-4 months before framing starts
What you need to order:
- Final house plans with window schedule
- Sizes, styles, colors selected
- Hardware selected
- Grid patterns decided
Why this lead time:
- Custom manufactured to your sizes
- Often made to order
- Supply chain issues (recent years)
- Shipping time
Exceptions:
- Stock sizes from big box stores: 2-4 weeks
- Local manufacturers: Sometimes faster (6-8 weeks)
- Rush orders: Possible for premium (add $500-2,000)
Ordering too late costs:
- Can't dry in building
- Framing crew waiting (might leave for other job)
- Weather exposure (damage risk)
- Typical delay: 4-12 weeks
Ordering too early risks:
- Plans might change
- Storage needed
- Damage before installation
- Recommendation: Order 3 months before framing, not earlier
Trusses or Engineered Lumber (4-10 weeks)
Typical lead time: 6-8 weeks Range: 4 weeks (simple) to 10+ weeks (complex or busy season)
When to order: 2-3 months before framing starts
What you need to order:
- Final roof design
- Engineering stamp (usually truss manufacturer provides)
- Delivery location and access
Why this lead time:
- Custom engineered for your roof
- Manufactured to order
- Requires engineering approval
- Production schedule
Ordering too late costs:
- Framing crew shows up, no roof (major problem)
- Crew leaves for other job
- Typical delay: 4-8 weeks
Ordering too early risks:
- Design changes (costly to re-engineer)
- Storage and protection needed
- Delivery scheduling
Pro tip: Some framers include truss ordering in their scope. Clarify who's ordering and when.
Cabinets (6-16 weeks)
Typical lead time: 8-12 weeks Range: 6 weeks (stock/semi-custom) to 16+ weeks (full custom)
When to order: 3-4 months before installation (during framing or rough-in phase)
What you need to order:
- Kitchen layout finalized
- Cabinet style, finish, color selected
- Hardware selected
- Modifications/customizations decided
Why this lead time:
- Custom manufactured
- Multiple steps (build, finish, cure, ship)
- Frequent backorders on popular styles
- Supply chain complexity
Ordering too late costs:
- Kitchen not functional
- Delays countertops (need cabinets first)
- Delays finish plumbing
- Delays finish electrical
- Typical delay: 6-12 weeks
- Cascade delay: 8-16 weeks (including downstream work)
Ordering too early risks:
- Design changes
- Damage during storage
- Space needed for storage
Pro tip: Order cabinets during framing phase. Seems early, but it's not.
Countertops (3-6 weeks after template)
Typical lead time: 3-5 weeks Range: 2 weeks (simple laminate) to 6+ weeks (exotic stone)
When to order: After cabinets installed
Process:
- Cabinets installed
- Countertop fabricator comes to template (1-2 days after cabinets)
- Slab selection (can do earlier)
- Fabrication (2-4 weeks)
- Installation (1-2 days)
Why this lead time:
- Must template after cabinets (exact measurements)
- Custom fabrication
- Slab availability
- Curing time (for seams)
Ordering too late costs:
- Can't finish kitchen
- Can't install backsplash tile
- Can't finish plumbing
- Typical delay: 3-5 weeks
Pro tip:
- Select slab early (before cabinets) but can't template until cabinets in
- Book fabricator during cabinet ordering so you're on schedule
- Template same week cabinets installed
HVAC Equipment (2-12 weeks)
Typical lead time: 4-8 weeks Range: 2 weeks (stock units) to 12+ weeks (high-efficiency, special sizes)
When to order: 2-3 months before rough-in
What you need to order:
- HVAC design complete (Manual J load calculation)
- Equipment sizing finalized
- Brand/model selected
- Special features decided
Why this lead time:
- Supply chain issues (recent years)
- Special order sizes
- High-efficiency units (less common, longer lead)
- Seasonal demand (busy in summer for AC, winter for furnaces)
Ordering too late costs:
- HVAC contractor can't start rough-in
- On critical path (delays everything)
- Typical delay: 2-8 weeks
Pro tip: Let HVAC contractor handle ordering (they get better pricing and availability). But confirm lead times upfront.
Appliances (2-12 weeks)
Typical lead time: 4-6 weeks Range: 2 weeks (basic stock) to 12+ weeks (high-end, special finishes)
When to order: 2-3 months before final phase
What you need to order:
- All appliances selected (range, refrigerator, dishwasher, microwave, etc.)
- Finish/color decisions final
- Size confirmed (fits in space)
Why this lead time:
- Supply chain issues
- Popular models backorder quickly
- Special finishes (panel-ready, custom colors)
- Delivery scheduling
Ordering too late costs:
- Can't complete kitchen
- Can't pass final inspection (needs working kitchen)
- Typical delay: 2-8 weeks
Ordering too early risks:
- Storage needed
- Can't return if change mind (expensive mistake)
Pro tip:
- Order 2-3 months out
- Don't take delivery until ready for install (week before final inspection)
- Confirm delivery date weekly
Medium Lead Time Items (4-8 weeks)
Siding Materials (4-8 weeks)
When to order: 1-2 months before siding starts
Lead time varies by type:
- Vinyl siding: 2-4 weeks
- Fiber cement: 4-6 weeks
- Wood: 4-8 weeks (depending on species)
- Stone veneer: 4-6 weeks
- Metal/steel: 6-10 weeks
Why: Custom colors, special orders, quantity (full truckload)
Interior Doors (4-8 weeks)
When to order: 1-2 months before trim phase
Lead time varies:
- Pre-hung stock: 2-4 weeks
- Custom size: 4-6 weeks
- Special styles/glass: 6-8 weeks
Pro tip: Order with trim materials to save on delivery
Specialty Flooring (4-8 weeks)
When to order: 1-2 months before flooring phase
Lead time varies:
- Stock carpet/vinyl: 2-3 weeks
- Special order hardwood: 6-8 weeks
- Exotic wood: 8-12 weeks
- Custom tile: 6-10 weeks
Pro tip: Need 1-2 weeks on-site to acclimate before install (especially hardwood)
Lumber Package (2-6 weeks)
When to order: 3-4 weeks before framing
Lead time varies:
- Stock dimensions: 1-2 weeks
- Large package: 3-4 weeks
- Special species/sizes: 4-6 weeks
Why: Quantity, availability, delivery scheduling
Pro tip: Some framers include in their bid. Clarify who orders.
Short Lead Time Items (1-4 weeks)
Standard Plumbing Supplies (1-3 weeks)
- Pipe, fittings: 1-2 weeks
- Standard fixtures: 2-4 weeks
- Special finish fixtures: 4-8 weeks
When to order: 2-4 weeks before needed
Electrical Materials (1-2 weeks)
- Wire, boxes, breakers: 1-2 weeks
- Standard fixtures: 2-3 weeks
- Special fixtures: 4-6 weeks
When to order: 1-2 weeks before needed
Drywall (1-2 weeks)
When to order: 1 week before drywall crew starts
Pro tip: Drywall contractor usually orders. Confirm who's ordering.
Paint (1-2 weeks)
When to order: 1-2 weeks before painting
Exception: Custom colors may need 2-3 weeks
Trim Materials (2-4 weeks)
When to order: 2-3 weeks before trim starts
Exception: Special species or profiles: 4-6 weeks
Ordering Timeline by Phase
Pre-Construction Phase
Order now:
- Nothing yet (plans not final)
Research:
- Window styles and pricing
- Cabinet styles and budget
- Major finish selections
Permitting Phase (Once Permit Submitted)
Order now:
- Nothing yet (plans might change during review)
Prepare to order:
- Get quotes for long-lead items
- Start finalizing selections
Permit Approved (Foundation Starting Soon)
Order immediately:
- Windows and exterior doors (need in 8-12 weeks)
- Trusses (need in 6-8 weeks)
Start planning:
- HVAC equipment selection
- Cabinet design
Timeline: These arrive during framing phase
Foundation Phase (3-4 weeks)
Order now:
- Lumber package (if not ordered by framer)
- HVAC equipment
- Cabinets (yes, during foundation - seems early but isn't)
Finalize:
- Siding material selection
- Interior door selections
Framing Phase (4-8 weeks)
Should arrive this phase:
- Windows (ordered 3 months ago)
- Trusses (ordered 2 months ago)
Order now:
- Siding materials
- Interior doors
- Appliances (if long lead time)
Finalize:
- Countertop slab selection (can't template yet)
- Flooring selection
- Paint colors
Rough-In Phase (4-8 weeks)
Should arrive this phase:
- HVAC equipment (ordered 2-3 months ago)
- Cabinets (ordered 3-4 months ago) - may arrive late this phase or early next
Order now:
- Flooring (if special order)
- Tile materials
- Plumbing fixtures (special finishes)
- Light fixtures (special orders)
Confirm delivery:
- Cabinets (should ship soon)
- Appliances (if ordered)
Drywall Phase (3-5 weeks)
Should arrive this phase:
- Cabinets (finally!)
Order now:
- Paint (custom colors)
- Standard plumbing fixtures
- Standard light fixtures
- Appliances (if not ordered yet)
Schedule:
- Countertop template (week after cabinets installed)
Interior Finish Phase (6-12 weeks)
Should arrive:
- All flooring materials (let acclimate)
- All plumbing fixtures
- All light fixtures
- Appliances (store until ready)
- Countertops (3 weeks after template)
Order now:
- Last-minute items
- Touch-up materials
Lead Time Management Strategies
Strategy 1: Order on Critical Path Items First
Focus ordering timeline on:
- Windows (critical - delays dry-in)
- Trusses (critical - delays framing completion)
- HVAC equipment (critical - on critical path)
- Cabinets (critical - delays finish sequence)
Less critical (have float):
- Siding (can wait, not on critical path)
- Landscaping materials (last phase)
- Some finish materials
Strategy 2: Track Everything in One Place
Create spreadsheet:
- Item
- Order date
- Quoted lead time
- Expected arrival
- Actual arrival
- Status
- Tracking number
Update weekly
Call suppliers weekly: "Confirming our [item] is still on track for [date] delivery?"
Strategy 3: Build in Buffer
Add buffer to quoted lead times:
- Quoted 8 weeks: Plan for 10 weeks
- Quoted 12 weeks: Plan for 14 weeks
Why: Delays happen
- Manufacturing delays
- Shipping delays
- Backorders
- Mistakes in order
Better to have item early than late
Strategy 4: Have Plan B
For critical items, identify alternatives:
- Windows: Know second choice manufacturer (faster lead time)
- Cabinets: Have stock cabinet option as backup
- HVAC: Different brand with same specs
- Appliances: Comparable model in stock
When to use Plan B:
- Primary choice shows delay
- Price increases significantly
- Availability issues arise
Strategy 5: Lock in Prices Early
Some items allow:
- Order and pay deposit (locks price)
- Delivery scheduled later
- Storage at supplier
Good for:
- Materials with volatile pricing (lumber)
- Items on sale
- Seasonal pricing
Watch out for:
- Storage fees
- Return policies
- Damage responsibility
Strategy 6: Coordinate with Subcontractors
Clarify who orders what:
- Framers often order lumber
- HVAC contractor orders equipment
- Cabinet installer might order cabinets
- Drywall contractor orders drywall
Document in contracts:
- Who orders
- When they order
- Who pays
- Who's responsible for lead time
Stay involved:
- Confirm they ordered on time
- Track lead times yourself
- Verify delivery dates
Common Lead Time Mistakes
Mistake #1: Ordering Too Late
Most common mistake: "I'll order it when I need it"
Example: Order windows during framing Result: 8-week delay waiting for windows
Fix: Order long-lead items 2-3 months before needed
Mistake #2: Not Confirming Delivery Dates
Mistake: Order once, assume it'll arrive on time
Reality: 30-40% of orders are delayed
Fix: Call supplier weekly to confirm still on track
Mistake #3: Assuming Subcontractor Ordered
Mistake: Think electrician ordered lights, he thinks you're ordering
Result: Nobody ordered, 4-week delay
Fix:
- Clarify in writing who orders what
- Confirm they actually ordered
- Get tracking info
Mistake #4: Not Planning for Acclimation
Mistake: Order hardwood to arrive day of install
Reality: Needs 1-2 weeks on-site to acclimate
Result: Flooring installer can't install, reschedules
Fix: Order flooring to arrive 2-3 weeks before install date
Mistake #5: Design Not Finalized
Mistake: Order cabinets with "we'll figure out details later" approach
Reality: Can't manufacture without final specs
Result: Order gets delayed or arrives wrong
Fix: Finalize all selections before ordering
Mistake #6: No Backup Plan
Mistake: One choice, no alternatives
Reality: Item discontinued, backordered, or delayed
Result: Scrambling to find alternative, project stops
Fix: Always have Plan B identified
Mistake #7: Ordering Too Early
Mistake: Order everything at start of project
Problems:
- Plans might change
- Storage needed
- Damage risk
- Can't return if change mind
Fix: Order based on timeline in this guide, not earlier
Supply Chain Disruptions
Recent years have shown supply chains can disrupt suddenly:
- COVID-19: 6-12 month delays on some items
- Natural disasters: Regional shortages
- Manufacturing issues: Specific product delays
How to Handle Disruptions
Monitor news:
- Industry publications
- Supplier communications
- Local builder groups
Order earlier if:
- Hearing about specific shortages
- Supply chain issues emerging
- Busy building season approaching
Stay flexible:
- Consider alternatives
- Be ready to adapt design
- Pay premium for availability if critical
Communicate:
- Tell suppliers you're tracking closely
- Ask about potential issues
- Get advance warning if possible
Material Lead Time Checklist
Use this for each project phase:
Foundation Phase
- [ ] Windows ordered (need in 8-12 weeks)
- [ ] Trusses ordered (need in 6-8 weeks)
- [ ] HVAC equipment ordered (need in 6-10 weeks)
- [ ] Cabinets ordered (need in 12-16 weeks)
- [ ] Lumber package ordered if applicable (need in 3-4 weeks)
Framing Phase
- [ ] Windows confirmed shipping on time
- [ ] Trusses delivered
- [ ] Siding materials ordered (need in 6-8 weeks)
- [ ] Interior doors ordered (need in 6-8 weeks)
- [ ] Long-lead appliances ordered (need in 8-12 weeks)
Rough-In Phase
- [ ] HVAC equipment delivered
- [ ] Cabinets shipping confirmation
- [ ] Flooring ordered if special (need in 8-10 weeks)
- [ ] Tile materials ordered (need in 4-6 weeks)
- [ ] Special plumbing fixtures ordered (need in 4-6 weeks)
Drywall Phase
- [ ] Cabinets delivered
- [ ] Countertop template scheduled (do within days of cabinet install)
- [ ] Appliances shipping confirmation
- [ ] All fixtures ordered (need in 2-4 weeks)
Finish Phase
- [ ] Countertops arrived (3 weeks after template)
- [ ] Flooring arrived and acclimating (2 weeks before install)
- [ ] All fixtures on-site
- [ ] Appliances ready for delivery
Cost of Lead Time Failures
Real project examples:
Example 1: 8-week window delay
- Carrying costs: $8,000-12,000
- Subcontractor rescheduling: $2,000
- Weather damage (not dried in): $3,000
- Total: $13,000-17,000
Example 2: 10-week cabinet delay
- Carrying costs: $10,000-15,000
- Countertop delay cascade: 3 additional weeks
- Final inspection delay: 2 weeks
- Total: $15,000-22,000
Example 3: 6-week HVAC delay
- Critical path delay (everything stops): $6,000-9,000
- Rush orders on downstream items: $2,000
- Total: $8,000-11,000
Common theme: Lead time failures cost $8,000-25,000 per major item
Prevention cost: $0 (just order on time)
Key Takeaways
Order long-lead items early: Windows, trusses, cabinets, HVAC need 2-4 months
Track everything: Spreadsheet with all orders, lead times, delivery dates
Confirm weekly: Call suppliers to verify still on schedule
Build in buffer: Add 20-25% to quoted lead times
Have Plan B: Know backup options for critical items
Clarify who orders: Document in subcontractor agreements
Acclimation time: Some materials need time on-site before install
Critical path first: Order items on critical path with most urgency
Stay flexible: Supply chains can shift, be ready to adapt
Related Resources
- Realistic Timeline →
- Critical Path Method →
- Coordinating Trades →
- Common Delays →
- Subcontractor Management →
Need help managing material ordering and lead times? Our consulting services include material selection guidance, ordering timeline management, and supplier coordination for owner-builders.